Altair HyperMesh™

Hochgenaue Finite Elemente-Modellierung

Reduction of Moving Masses – Streamlined Design for Improved Engine Performance

To expand the rpm range of a motorcycle engine, a new type of rocker arm with lower inertia was needed at KTM. The new rocker arm was required to have the same, or better stiffness and deformation level as the previous design. KTM used Altair HyperWorks™ for nonlinear topology optimization and nonlinear structural analysis to develop the new rocker arm. Thanks to this, the component inertia could be reduced by 15 percent, component mass was reduced by 21 percent, and the stiffness increased by 14 percent which lead to an extension of the rotational speed by 150-200 rpm.

Customer Stories

Altair HyperMesh – Mesh Controls

Tips and Tricks The Mesh Controls browser allows the access of a majority of the supported meshing approaches (e.g. size and bias, surface deviation), an additional method called “feature based,” the assignment of meshing regions, the storage and management of meshing parameters all within a mesh controls tree. For many applications (e.g. structural and CFD) this streamlines the preprocessing and mesh management tasks.

Tips & Tricks

Enabling EV Excellence – Simulation Helps Rimac Improve Structural Design of Innovative Hypercar

Rimac Automobili’s main challenge has been to design a monocoque as a single carbon fiber part with an unprecedented size. Hence, in the development of the monocoque, the main topic to manage was the material, a lightweight, carbon fiber reinforced with epoxy resin. As this carbon fiber is an orthotropic and brittle material, its representation in a finite element (FE) material card is very difficult. To meet this challenge the company introduced Altair HyperWorks™ into their development process.

Customer Stories

PATAC

PATAC needed to develop an efficient CAE simulation management platform to accommodate their changing needs and accelerate digital growth.

Customer Stories

Renault Nissan Mitsubishi Alliance Uses Altair SimSolid to Bring Vehicles Chassis Faster onto the Road

Renault Nissan Mitsubishi Alliance is a French-Japanese strategic partnership between the automobile manufacturers Renault (based in France), Nissan (based in Japan) and Mitsubishi Motors (based in Japan). Today, the automotive group has 122 manufacturing plants worldwide with nearly 450,000 employees controlling ten major brands: Renault, Nissan, Mitsubishi, Infiniti, Renault Samsung, Dacia, Alpine, Datsun, Venucia, and Lada. The ambition of the alliance is to offer autonomous drive, connectivity features, and services on a wide range of affordable vehicles. As part of the Renault Chassis Le Mans plant, which is building car-to-ground connecting components for the Renault Group and for the Alliance, the CTC Chassis Technical Center is a CAD engineering center where 350 engineers and technicians are working with a focus on testing and validation. Renault has been using SimSolid to perform simulations to develop lighter chassis faster.

Customer Stories

Training- Aero Modelling Tools In HyperWorks

The Aero Utility tools available under User Profile>Engineering Tools>Aerospace options enables Aerospace engineers with unique modelling capabilties required in building Aero models. In this Webinar, we will explore a few of those utilities viz Airframe meshing, Composites Material Orientations, Compare FE contents and so on.

Webinars

Training- Improve CFD Pre-Processing Using HyperMesh : SimLab

This is an introductory course for using HyperMesh CFD to create and set up finite element (CFD) models for CFD analysis. A combination of lectures and exercises will familiarize students with the HyperMesh environment, process, and suite of tools needed to start using HyperMesh in their work.

Webinars

Training: Model Design Variations In Mesh Morphing Using HyperWorks New User Experience

The tool allows you to alter finite element models while keeping mesh distortions to a minimum. HyperMorph can be used to: • Change the profile and the dimensions of your mesh • Map an existing mesh onto a new geometry, and • Create shape variables that can be used for optimization

Webinars

Training- Part Browser For Common Model Build Using HyperWorks New User Experience

The process would help Engineers to build and manage detailed FE models for multiple domains which involves part level model building and assembly, representation and configuration management. The structure can be shared easily with PLM, PDM or CAD systems.

Webinars

CAD & CAE Model Verification Tools Using Hyperworks New User Experience

This tool allows engineering analysts to validate CAD models received from the design teams, automatically identifying potential issues that could slow down the pre-processing stage of the simulation life cycle. The solution identifies part intersections, missing welds and incorrect bolt-nut positions on an entire assembly structure and generates comprehensive reports.

Videos, Webinars

HyperMesh Quickstart v2019

The purpose of this self paced course is to introduce HyperMesh to new users of the software. Most sections will use the See It, Do It methodology to cover the concepts. See It allows you to watch a video demonstration of the exercise covered in the section. Do It consists of a written exercise and model that can be opened in HyperMesh which allows you to perform the exercise on your own. Some sections will also contain interactive guides to provide a detailed description of the different options contained within a panel or browser.

eLearning

Accelerating Complex Linear and Nonlinear Analysis Processes from HyperMesh to OptiStruct

Supported by the streamlined, intuitive workflows in HyperMesh, running nonlinear analysis in OptiStruct is easier and more powerful than ever. Nonlinear explicit analysis is now supported, enabling simulation of drop tests, impact analysis, and more. Check out this webinar to see how Altair’s unified modeling and simulation platform can eliminate tedious meshing tasks and accelerate your nonlinear analysis processes. In this webinar, we'll demo 5 different car door abuse use-cases, solving using linear dynamics, nonlinear quasi-static implicit, and nonlinear explicit dynamics analysis in OptiStruct.

Webinars

HyperWorks for Aerospace Applications v2019

In this course you will have the opportunity to learn about the tools available in HyperWorks for aerospace workflows. Modules contained within the course provide detailed descriptions of the tools and workflows for use in the aerospace industry. You will also have the opportunity to watch demonstrations and perform hands on exercises throughout the modules.

eLearning

Faster, More Efficient Modeling With Next-Gen HyperMesh

The next generation HyperWorks experience was created to enable teams to move from physics to physics, domain to domain or even create reports without ever leaving their simulation model. Every tool in the suite delivers a solution-specific workflow with a meticulously designed and discoverable user-interface, differentiated for each user profile, but still familiar across the toolset. Altair started delivering on this vision with the initial release of Inspire and has continued to bring more and more functionality to its customers with each release. Now, the next generation HyperMesh provides a modern environment for meshing, modeling, and morphing with no loss of existing functionality for long-term customers. Learn about the reimagining of Altair HyperMesh and how your product development can benefit today. The presentation will showcase: -Brand new workflows for geometry recreation and editing -Midmeshing and interactive batch meshing -Free direct morphing -Parts and reps management -Concept design iteration

Webinars

Development of A new vehicle front sub-frame using Altair Inspire topology optimization

Presentation by Edan Lazerson, CAE Engineer, Plasan. The Stormrider is a new vehicle which was designed from scratch and developed by Plasan. Altair Inspire was used for Topology optimization In order to find the ""best"" design for the vehicle front sub frame. The available volume (design space), 5 different load cases and target mass were specified and the optimization software calculated geometry to maximize stiffness. The optimization results were complex to manufacture with traditional technologies; the simulation and design teams collaborated on designing a manufacturable front sub frame assembly. The new design was simulated to ensure it will withstand all the required loads. The front sub frame was implemented and tested on the prototype vehicle. The optimized front sub frame proved mechanically sound, while satisfying the mass and geometrical requirements. The early stage optimization reduced the development time, by creating a valid geometry however, the topology to manufacturable design process is not trivial. In this presentation, we will present the mentioned development stages and compare the test results to the simulation predictions. Presentation at the ATCx in Israel, Netanya on October 30, 2019.

ATC Presentations

Faster Concept Modeling with HyperWorks X

In this webinar, we address challenges common to conceptual modeling engineers and the powerful new time-saving features and workflows available in the HyperWorks X user experience.

Webinars

Increasing Your Productivity for CFD Model Build

This webinar, presented jointly between Altair and the UK's leading CFD consultancy, TotalSim, demonstrated how the latest model build technologies can drastically accelerate your external aerodynamics programmes, freeing up Engineers' time to provide design insight and enhance performance, not stuck endlessly refining meshes.

Webinars

Using Machine Learning and Optimization to Develop e-Motor

The Altair Multiphysics platform provides a broad portfolio of solvers and tools to help engineers develop e-motor design requirements by using simulation and optimization methods. This presentation provides examples, using Altair Machine Learning and optimization solutions, of the e-motor requirements by leveraging in data available, which is key for e-motor designers to reduce time-to-market.

ATC Presentations

From MBD to FSI Complete firearm development

Presentation by Konstantin Arhiptsov & by Eitan Maler, Simulation Dept. IWI Israel Weapon Industries (IWI) at the ATCx in Israel, Netanya on October 30, 2019. These days, in IWI, complete multi physics simulation is an integrated tool in the development of any new product. The motivation is to completely simulate one or two firing cycles as close to reality. First step is the Multi Body Dynamics simulation to check all mechanism are synchronized and work properly. Second is the explicit simulations - calibrating the mechanical properties of the pistol, in that the springs, contacts, materials and gun powder properties based on one firing cycle. The following is to calibrate the Non Rigid Boundary conditions (NRBC’s). This calibration of boundary conditions which are not completely fixed is crucial to understanding the actual strains and stresses on the parts. One of the approaches was to use known data of the stiffness of arm and wrist, implementing this data into a HyperStudy model to compare and calibrate the results based on a slow motion capturing of a real firing. The results are promising, with high accuracy of the behavior compared to a real capturing of the shooting, up to the point of slider getting to the end of its move – where most of the kinetic energy transform into loads on the frame. The following steps will be to calibrate, using the same method, the return of the slider to it’s original position and perform more than one firing cycle.

ATC Presentations

Hyperworks X Highlights & Future

Presentation by Sergi Chanukaev, Country Managing Director, Altair Israel, at the ATCx in Israel, Netanya on October 30, 2019.

ATC Presentations

HyperWorks X CFD

In this course you will have the opportunity to learn about HyperWorks X CFD. Modules contained within the course provide detailed descriptions of the tools and workflows within HyperWorks X CFD. You will also have the opportunity to watch demonstrations and perform hands on exercises throughout the modules. A login to Altair Connect is required to access this course.

eLearning

HyperWorks X

In this course you will have the opportunity to learn about HyperWorks X. Modules contained within the course provide detailed descriptions of the tools and workflows within HyperWorks X. You will also have the opportunity to watch demonstrations and perform hands on exercises throughout the modules. A login to Altair Connect is required to access this course.

eLearning

Optimizing CAE Data Preparation Processes Using CADdoctor

As the use of 3D data throughout the produce lifecycle broadens, it is ever more essential to prepare high-quality 3D CAD geometry models to streamline the entire simulation process. CADdoctor is a tool to streamline CAD geometry preparation to make the data suitable for the HyperMesh simulation process. This helps to achieve reducing your simulation lead time and improving the accuracy of the simulation result. This presentation will be an introduction to one of the leading software on the Altair Partner Alliance and how this software has been benefitting users throughout the globe.

Webinars

Simulation-Driven Design of Sheet-Metal Components

A good Design is not complete unless it meets desired performance and qualifies for efficient manufacturing. Design of sheet-metal components demand the following, From a Design perspective - if sheet-metal can be used for intended design, their sizing & shape, choice of material, weight and cost. From Manufacturability perspective - manufacturing feasibility of the designed shape, allowable thinning and wrinkling limits, addressing process constrains and importantly forming feasibility. Leveraging Simulation to drive the design as it unfolds at the concept generation stage, helps design engineers to accrue downstream benefits upfront.

Webinars

Midsurfacing and Meshing in HyperWorks X

A beam example of how the new Altair HyperWorks X workflows allow to quickly extract midsurfaces, generate a mesh and apply morphing.

Videos

Hyperworks X: Morphing Examples on a Turbine Blade

This brief demo shows the easy accessibility to morphing in HyperWorks X. Different examples are shown to explain, how to take advantage of Altair's morphing technology.

Videos

Hyperworks X: Design Space Management

Altair HyperWorks X introduces a very intuitive and powerful workflow to quickly generate design and non-design space for optimization runs. It also provides a library for automotive related non-design spaces, such as engine, seats, engine, sunroofs, and wheel arches. The results can be quickly altered with manipulators.

Videos

Geometry Generation and Morphing in HyperWorks X

Based on the example of a floor panel, this video shows how easy it is to generate new geometries and meshes in HyperWorks X. Some adjustments to the mesh are done with the morphing functionality. These mesh geometry changes are saved as shape, e.g. to use it for a subsequent optimization.

Videos

New Generation User Experience of HyperWorks

New Generation User Experience of HyperWorks Michael Dambach Sr. Vice President, HyperWorks Program Management, Altair

ATC Presentations

Altair HyperMesh New Feature Overview

View a high level overview of the new features available within HyperMesh 2019.

New Features, Videos

Altair HyperMesh Batchmesher Enhancements

Many improvements have been made to batchmesher in the version 2019 release. Learn more about the new enhancements available in this release.

New Features, Videos

Altair HyperMesh CAD Interfaces and New Capabilities

Many improvements have been made to the CAD interface in the version 2019 release. Learn more about the new enhancements available in this release.

New Features, Videos

Altair HyperMesh Crash & Safety - Dummy Pre-Simulation

Dummy pre-simulation with the cable method can be performed using the Dummy Pre-Simulation tool.

New Features, Videos

Altair HyperMesh Crash & Safety - Mechanism Tool

Automatically extract bodies and joints to create a mechanism of the selected Finite Element model using the Mechanism Extraction tool.

New Features, Videos

New Features in Altair HyperMesh

Series of new feature videos for Altair HyperMesh within the Altair HyperWorks 2019 release

Videos

What's New in HyperMesh 2019 - Meshing and Geometry

Learn about the new features and workflows available in HyperMesh 2019 for meshing and geometry

Webinars

E-motor Design using Multiphysics Optimization

Today, an e-motor cannot be developed just by looking at the motor as an isolated unit; tight requirements concerning the integration into both the complete electric or hybrid drivetrain system and perceived quality must be met. Multi-disciplinary and multiphysics optimization methodologies make it possible to design an e-motor for multiple, completely different design requirements simultaneously, thus avoiding a serial development strategy, where a larger number of design iterations are necessary to fulfill all requirements and unfavorable design compromises need to be accepted.

The project described in this paper is focused on multiphysics design of an e-motor for Porsche AG. Altair’s simulation-driven approach supports the development of e-motors using a series of optimization intensive phases building on each other. This technical paper offers insights on how the advanced drivetrain development team at Porsche AG, together with Altair, has approached the challenge of improving the total design balance in e-motor development.

Customer Stories, Technical Papers

Deployment of HyperWorks for Undergraduate Teaching (Mechanical) by Christophe Bastien | Coventry University

Positive destinations of leavers is a key metric for any University. A major aspect in achieving this metric is to successfully develop industry ready graduates, possessing a well-proportioned balance between hands-on simulation/software experience, practical skills and a robust theoretical foundation. Based on Christophe's personal experiences of teaching Finite Element Analysis (FEA) and optimisation techniques to mechanical, automotive and aerospace engineering students, this presentation will discuss some of these metrics in greater detail, including: - The importance of collaboration between academia, industry and software suppliers. - Strategies for software implementation into undergraduate teaching. - Examples of success and perhaps some of lesser successful implementation. - The changing landscape of student expectations and previous experience. - Continuation into taught and research postgraduate studies

Presentations

Automating Structural Analysis of Satellites at OHB System AG

Mariana Mendes Leal, Structural Engineer at OHB System AG, talks about how they are able to automate their FE analysis workflow utilizing the Altair HyperWorks suite and tools like Altair’s Automated Report Director.

Customer Testimonials

QSD® Top Use Cases

Presentation introducing a few of the top use cases for the design optimization software, QSD.

Use Cases

Duratec

Czech company Duratec Ltd. develops handmade bike frames using both aluminium and composite materials. For a recent project at Duratec presenting the latest approach in development of carbon fiber optimization of the bike frame, Altair HyperWorks was used for model creation in Altair HyperMesh, optimized via the Altair OptiStruct code and evaluated in Altair HyperView in the development and optimization of a lightweight composite racing bike frame.

Customer Stories

Griiip

Israeli motorsport company Griiip has designed a new, fast and professional race car that combines efficiency in racing with a competitive purchase price and low running costs, to make it more affordable. By harnessing the power of data, Griiip has created the first smart connected race car – the G1 – and with it, an entirely new racing series. Accessing the software via Altair's new Startup Program, Griiip engineers employ several products from the Altair HyperWorks™ suite, among these Altair Radioss™ for crash simulation, Altair OptiStruct™ for structural optimization, general FE analysis as well as Altair HyperMesh™ and Altair HyperView™ for pre- and post-processing tasks in the development of race cars.

Customer Stories

HyperWorks for Aerospace Applications v2017

The HyperWorks for Aerospace self-paced course covers the critical processes used in the creation of FEA models in the Aerospace industry. This course contains 12 modules covering aspects from model setup to post processing. Each module contains background information on the tools used and practical exercises with recorded demonstrations to help you get familiar with the tools and processes. Note: This course requires a login to Connect to view.

eLearning

HyperMesh Quickstart v2017

The purpose of this self paced course is to introduce HyperMesh to new users of the software. Most sections will use the See It, Try It, Do It methodology to cover the concepts. See It allows you to watch a video demonstration of the exercise covered in the section. Try It allows you to go through an interactive video which will guide you through performing the exercise. Do It consists of a written exercise and model that can be opened in HyperMesh which allows you to perform the exercise on your own. Some sections will also contain interactive guides to provide a detailed description of the different options contained within a panel or browser.

eLearning

Altair HyperWorks Brochure

Altair HyperWorks is the most comprehensive, open architecture CAE simulation platform in the industry, offering the best technologies to design and optimize high performance, weight efficient and innovative products.

Brochures

OptiStruct for Structural Optimization

The purpose of this self paced course is to cover the basics of OptiStruct Optimization. The course contains modules introducing the basic optimization types and giving an over of each. Many exercises are available in the modules that use the See It, Try It methodology. See It allows you to watch a video demonstration of the exercise covered in the section, while Try It gives you a pdf and model to try it in the software on your own. Note: This course requires a login to Connect to view.

eLearning

HyperWorks for Aerospace Applications v13

The HyperWorks for Aerospace self paced course covers the critical processes used in the creation of FEA models in the Aerospace industry. This course contains 12 modules covering aspects from model setup to post processing. Each module contains background information on the tools used and practical exercises with recorded demonstrations to help you get familiar with the tools and processes. Note: This course requires a Connect login to view.

eLearning

Imperial Auto has Successfully Validated the Contact Pressure for O-Ring by Contact Analysis using Altair OptiStruct™ Solution

Established in the year 1969, Imperial Auto is one of the biggest integrated manufacturers of ‘Fluid Transmission Products (FTPs) in the world. The company has eight dedicated manufacturing and assembly plants in India. The grand vision of the company’s top management can be easily gauged from the strategic and technical alliances that Imperial has formed with major international players in their industry.

Customer Stories